Tube Expander Series



A
= 1/4 (6.4mm) to 3/8-Inch (9.5mm) Tube OD
B = 18 (1.2mm) to 28 (.4mm) gauge
C = 41-A - 1/4 (6.4mm) to 1-Inch (25.4mm)
44-A - 1 (25.4mm) to 3 1/2-Inch (89.0mm)

3 Roll Condenser Exchangers - 1/4 (6.4) - 3/8 (9.5), 1/4 (6.4) to 3 1/2 (89mm) tubesheet

The Series 41-A and 44-A expanders were primarily designed for very small tubes as generally found on lubricating oil coolers and heat exchangers of simiilar characteristics. It features an adjustable ball bearing collar to meet the requirements of various thicknesses of tube sheets. In the 1/4" size the collar is flush. In the 3/8" size the collar has a 1/16" recess. The mandrel is retained in assembly by a Wilson exclusive design, incorporating a knurled nut located at the back end of the threaded cage shank. All parts are of alloy steel, properly heat treated. Mandrel and rolls are precision ground after hardening.

 


3 Roll Condenser Expanders

Series 41, 44, 47-C


 

3 Roll Condenser Expanders

Series 41, 44, 47-D

 

4 & 5 Roll Condenser Expanders - 1/2" - 6-1/4" Tube Sheets

Series 72, 73-C ( 1 1/2 Roll length )

 

Series 72, 73-D ( 2 1/4" Roll length )

 

Universal Tube Expanders - 1/2" - 12-1/2" Tube Sheets

Series UE-41, 44, 47-D 2 1/4" Roll length

 

Collars - Wilson Expanders are provided with thrust bearing: the standard process in thrust Bearing Collar is 1/8". Other processes can be provided. Flush collars are also available.

Thrust Bearing Collar

Thrust Bearing Collar assembly furnished on all Wilson Expanders up to 1-inch O.D. tube sizes except 72 & 73 series 20-23 ga. Supplied with a 1/16-inch recess. Recesses up to 15/16-inch available on special order.

 

Collars

Deep Recess Collar

Available for 72 and 73 Series Expander. Allows rolling on far end where tubes project up to 3 inches.
Order by basic “Thin Gage Collar” Assembly no. and required dash no. -7300 for 1”, 7200 for 2”, 7400 for 3”.

 

Collars

Close Collar

Optional Collar Assembly used for rolling tubes too close to shell sides, divider plates, etc. to allow the
greater diameter of standard collars to pass. Collars available from flush to 15/16-inch recess for all tube
expanders offered.

 

Long-Reach Expanders

Wilson Long-Reach Expanders expand tubes at points far back from the tube sheet, such as the point at which it passes through a baffle sheet.

Features:
  • Tube OD: 5/8 to 4-1/2 -Inch, 8 to 22 gage
  • Roll Length: 1-1/2 or 2-1/4-Inch & Relieved
  • Extended Reach: 6, 12, 18, 24, 30, 36 or 60-Inch
 

Relieved Rolls

Rolling Tubes with Welded Ends or Expanding Tubes at Baffle Sheets

Wilson Relieved Rolls adapt to any Wilson 41, 44 or 47 Series Expander to roll tubes after they have been welded or to roll tubes at the point at which they pass through a baffle sheet.

Features:
  • For 1/2 to 2-1/2-Inch OD Tubes
  • Relieved Rolls are installed in minutes and work with any Wilson 41, 44, 47, 72 or 73 Expander
  • To order set of Relieved Rolls, simply specify Expander Assembly Part No. andeffective roll length.
 

Pipe Sizing Expanders

True Up or Bring Pipe or Tube Ends to Round

Wilson Pipe Sizing Expanders bring pipe or tube ends to a precise diameter to prepare them for soldering or brazing into sil-braz and similiar pipe fittings. Very close manufacturing tolerances ensure that rolls expand in a parallel manner.

Features:
  • For .435 to 12-Inch ID pipe and tubes
  • When ordering, specify tube OD & ID, tube metal and approximate depth of rolling.
 

Captive Mandrel Expanders

Tube Expansion with Limited Mandrel Travel

Wilson Captive Mandrel Tube Expanders enable tubes to be rolled where mandrel travel is limited because of restrictions in the tube I.D. or when the tube bend is very close to the rolling area.

Features:
  • For 3/8 to 2-1/2-Inch OD tubes
  • To order a Captive Mandrel Expander, provide us with the details of your specific application (tube OD and gage, tube sheet thickness and maximum mandrel travel)

 

Hydraulic Baffle Expander - Collet Type

For 3/4 & 1-Inch Finned Tubes

Wilson Captive Mandrel Tube Expanders enable tubes to be rolled where mandrel travel is limited because of restrictions in the tube I.D. or when the tube bend is very close to the rolling area.

Features:
  • Reduces tube wear due to vibration of baffle plate and
    support sheets
  • Wide expansion range allows expanders to retract below
    finned area and expand tubes into support plates
  • Short stroke ram for quick operation
  • Lightweight pump with foot pedal for ease of use
  • Assembled in sections for flexibility and transport
  • 5 Times faster than conventional rolling
  • Adjustable collar for flexible positioning
  • Spring return for fast reset

Specifications:

  • Reach of standard expander: 12 Ft. (3.6M)
  • Power requirements 15 amp 120V grounded 50/60Hz
  • Ram assembly weight: 5 lbs.
  • Pump weight: 41lbs
  • Extensions available in 4 Ft. (1.2M) Sections
 

Linsen Flaring Expander

The Linsen Expanders are power-driven tools designed for making tubing connections without fittings. It enlarges end of tube, leaving .015” clearance for slip fit, so that another tube can be inserted and soldered like a sweat fitting. It is excellent for short bends, U-turns, copper, brass, aluminum, or thin steel tubing.

 

Expander Lube - Type B

Wilson Expander Lube is a water-soluble lubricant especially compounded for use with tube expanders. When rolling large or small, ferrous or non-ferrous tubes, use Wilson Expander Lube for smoother rolling and longer expander life. For clean tube ends after rolling, simply wash with water. Wilson Type B
Expander Lube is used straight from the can without dilution.



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Thomas C. Wilson, Inc.
Smarter HVAC Tools for Smarter Building Maintenance Work
Thomas C. Wilson, Inc.
21-11 44th Avenue  |  Long Island City, New York  |  11101-5088 USA
Toll Free 800-230-2636  |  Phone 718-729-3360  |   Fax 718-361-2872  |  tcwilson@tcwilson.com