BOILER TUBE EXPANDERSWILSON COMBINATION BEADING EXPANDER
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Beading Expander
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The Wilson Combination Beading Expander is one of
our smartest tools! Rather than expand a tube, than manually bead it,
and then re-roll it with a straight roll expander, the patented Combination
Beading Expander (CBE) from Thomas C. Wilson, Inc. does all three
jobs in one seamless process.
And the Wilson CBE doesn’t just save time, cut labor
costs and reduce your equipment investment: It produces a perfect bead
every time! Designed primarily for the fabrication and re-tubing of
fire-tube boilers, the Combination Beading Expander rolls
and beads 2-inch, 2-1⁄2-inch and 3 inch Outer Diameter tubes, 10 to 13 gage.
The Wilson CBE for 2-inch Outer Diameter tubes is a 4-roll expander.
For 21⁄2- inch and 3-inch tubes, it is a 5-roll expander. And the Combination
Beading Expander is a self-feeding, parallel-rolling unit. For best
results, trim the tube to be expanded and beaded to 3/16-inch projection.
To order, simply locate your tube Outer Diameter and Gauge. Each CBE assembly
includes a standard mandrel, a grease gun (to lubricate the tool) and a service
manual. You should order extra mandrels, straight rolls, beading rolls and
guide roll assemblies, based on the number of tubes you will be expanding
and beading. Your Wilson Product Application Specialist can help you determine
how many spare mandrels, straight rolls, beading rolls and guide roll assemblies
you should order. To prolong the life of your Combination Beading
Expander, we recommend B-Kool.
| Tube | Beading Expander Assembly* |
Mandrel† | Rolls Before 7/02 Part No. |
Rolls for Serialized Expanders |
Beading Roll Part No. |
Guide Roll Assembly |
Expansion Range |
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| OD | GA | |||||||||
| Inches | (mm) | Part No. | Square | Inches (mm) | ||||||
| 2 | (50.8) | 10 | 41633-0010 | 42157 | 3/4 (19.1) |
42811 Set of 4 |
41677 Set of 4 |
41631-0010 | 41701-0010 | 1.700-1.906 (43.2-48.4) |
| 11 | 41633-0011 | 41701-0011 | ||||||||
| 12 | 41633-0012 | 41631-0012 | 41701-0012 | |||||||
| 13 | 41633-0013 | 41701-0013 | ||||||||
| 2-1/2 | (63.5) | 10 | 41634-0010 | 42158 | 41673 Set of 5 |
41678 Set of 5 |
41651-0010 | 41702-0010 | 2.200-2.440 (55.9-62.0) |
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| 11 | 41634-0011 | 41702-0011 | ||||||||
| 12 | 41634-0012 | 41651-0012 | 41702-0012 | |||||||
| 13 | 41634-0013 | 41702-0013 | ||||||||
| 3 | (76.2) | 10 | 41359-0010 | 42159 | 1 (25.4) |
41676 Set of 5 |
41679 Set of 5 |
41666-0010 | 41703-0010 | 2.700-2.940 (68.6-74.7) |
| 11 | 41359-0011 | 41703-0011 | ||||||||
| 12 | 41359-0012 | 41651-0010 | 41703-0012 | |||||||
† Short Series Mandrels for wet back or tight turn around are available.
- Expand and Bead 2, 2-1⁄2 and 3-Inch Tubes in One Operation
- Turn three operations (expanding, beading and re-rolling) into one time- saving, labor-reducing process performed by just one tool!
- Cut labor costs by 50 to 65%!
- Purchase and maintain one tool instead of three
- Minimal employee training or experience required.
- Produce a perfect, tight bead every time!
- Eliminate all noise for beading operation.
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